Roller Shutters Protection Without box

The PEI Rolling Shutters without Box are unique in their design and customisation for the user. The reliability of Rolling Protection without Box guarantees up to 1,000,000 movements, thanks to the return motor equipped with multiple springs, which is reliable and operates with very high forward speed.

(Patented)

Data

Protection size

Roller Shutters Protection Without box

Data:
Ø Max = Maximum diameter all wrapped
SL = Tab thickness
LC = Course Length
LM = Max Length
LT = Floor width
Ø R = Shutter roller diameter
IPR = Dimension protection
The overall dimensions of the total roller shutter protection, IPR share, is influenced by the Y share, which is calculated by our technicians and who are always at your disposal for clarification.

Overall pin dimensions

Roller Shutters Protection Without box

Data:
d1 = Tab height
FL = Tab width
IL = Total tab dimension
IP = Pin dimension
d = Pin diameter
Ø R = Shutter diameter

Drive pin overall dimensions for STANDARD shutter roll-up protection
Ø Rd1ILFLSLdIP
306882,678
40-50-60-70-80-90-100-12010151241010
 
Drive pin overall dimensions for SURE SPRING® roll-up guards
Ø ROLLERSd1ILFLSLdIP
39-52-7110151241010

PEI also manufactures drive pins according to the customer’s design

Support

Roller Shutters Protection Without box

Standard dimensions of the supports for roller shutters without box.

Overall dimensions of standard supports
Cod. A B C D E F Ø Hmax Materiale
333345264011186,559galvanized Fe 15/10
505062264011186,593galvanized Fe 15/10
606076365015226,5112galvanized Fe 20/10
808096426017266,5151galvanized Fe 25/10
11911913654106377010225galvanized Fe 40/10
Assembly

Position of vertical works

Roller Shutters Protection Without box

Assembly diagrams

This diagram is valid for all roll-up protections and represents:

  • Terminal type
  • Direction of exit of the floor
  • Position of the terminal on the floor
  • Pin / tab view

Horizontal working position

Roller Shutters Protection Without box

Assembly diagrams

This diagram is valid for all roll-up protections and represents:

  • Terminal type
  • Direction of exit of the floor
  • Position of the terminal on the floor
  • Pin / tab view

Fixing terminals

Roller Shutters Protection Without box

The belt fastening terminals on the machine are made of steel or aluminium strips and angles, drilled at the customer’s request

Position of works

Roller Shutters Protection Without box

O = Horizontal shutter protection

F = Front shutter protection

V = Vertical shutter protection

Mechanism

SURE-SPRING®

Roller Shutters Protection Without box

SURE-SPRING® mechanism
The P.E.I. equipped with the SURE-SPRING® mechanism, they represent the most advanced stage of technical innovation in the field of shutter rollers.

  • Suitable for HIGH-SPEED work
  • The multiple springs remain COAXIAL with each other
  • The springs NEVER INTERSECT each other
  • REDUCTION of the overall diameters
  • EXCELLENT reliability
  • SPEED up to 150 m / min
  • ACCELERATION up to 2g
  • 2,000,000 movement guarantee
  • SAFETY on anchoring the band to the tube because adhesive products are NOT used
  • PRACTICALITY in maintenance as the replacement of the band is very quick and simple
  • Also suitable for work environments with STRONG AGGRESSIVE chemicals
  • HEALTHY for the environment

SURE-SPRING® HP VERSION

Roller Shutters Protection Without box

SURE-SPRING® Mechanism HP VERSION
The SURE-SPRING HP winding mechanism responds to the need for an increase in power required by the winding of very large protection.
The optimal sizing of the springs develops an adequate towing power for the movement of the “J” Series Shutters

Translation of motion

Roller Shutters Protection Without box

The rotational movement of the tube with respect to the fixed central pin is obtained by means of a sliding toothed member.

This system allows you to compensate for the elongation of multiple springs by means of an axial displacement of the fixing of the springs themselves using a multi-start threaded pin.

Innovative characteristics

Roller Shutters Protection Without box

This new system allows multiple springs to work with an optimal shape, keeping the coils closed thanks to their sliding movement along the axis.

Fixing terminals

Roller Shutters Protection Without box

Mechanical fixing of the band on the tube

It is the most reliable method to ensure the safety of anchoring the band to the tube.

Scheme

Roller Shutters Protection Without box

SURE-SPRING® operation diagram

  • In the roller n ° 1 (traditional system) the springs are fixed to the heads housed at the ends of the pin. In this execution, the springs are arranged, during winding or unwinding, in a typical helical configuration with obvious wear problems due to rubbing between the coils themselves, as well as between the coils and the central shaft.
  • In the roller n° 2 (SURE-SPRING® system), the springs are fixed to a movable head which, during winding and unwinding, slides longitudinally, keeping the coils of the springs packed and concentric. This shape of the springs avoids most of the wear mentioned above, allowing much higher performance and a much longer operating life of the shutter roller.
CERAMIX Band

CERAMIX

Roller Shutters Protection Without box

CERAMIX Band

AEROSPACE TECHNOLOGY IN MACHINE TOOLS: a potent and cost-effective innovation

• CERAMIX is a band material covered by a high ceramic polymer coating.
• CERAMIX is highly resistant against the impact of hot shavings during dry-working.
• CERAMIX has an excellent abrasion resistance and shear strength and is recommended for the use of mineral oils.
• CERAMIX band material has a thickness of 1,6 mm and weighs 2 kg/sqm. It is self-extinguishing and antistatic.
• CERAMIX can be installed on any P.E.I. roll-up cover with mechanisms starting from 70 mm of roller diameter

CERAMIX LIGHT

Roller Shutters Protection Without box

CERAMIX LIGHT Band

Identical resistance at half the weight

• CERAMIX LIGHT offers all the characteristics of CERAMIX but at a thickness of 0,9 mm and 1 kg weight per sqm.
• CERAMIX LIGHT is self-extinguishing and antistatic.
• CERAMIX LIGHT is suitable for mechanisms with a tube diameter starting from 20 mm.

CERAMIX LIGHT

Roller Shutters Protection Without box

CERAMIX

  • A glance through the microscope shows a mesh of ceramic particles which protect their own composite material against the strong impact of shavings.
Documentation